Research-Production Company 'Uniservice' Co.Ltd - Fr. Sauter AG Engineering center.
            Building management and automation systems for engineering equipment. HVAC automation - 'turn key' solution.
            Automatics for engineering systems, dispatching, automation, 'intellectual building', automatics for steam-boilers and hot-water boilers, boilers-utilizer, foundry furnaces, boiler houses, heat supply stations, ventilating systems, conditioners, refrigerating machine, illumination management
About the company Directions of activity Production and services Catalogue of equipment SAUTER, Jola New equipment,reports,exhibitions,seminars,presentations Map of site Contacts, partners Demonstration objects bottom of page registration   info@uniservice.ru
Directions of activity

SAUTER automation and dispatching systems for engineering plants.
 fire and intruder alarm systems, fire fighting automation, access control, warning and video monitoring.
Designing
Delivery
Programming
Installation
Starting up and adjustment
Automation and power cabinet production
Guarantee and service
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Building management and automation systems for engineering plants of the Sauter company production
  1. Systems purposes.

    Automation and dispatching systems are destined for build-up of control for engineering equipment, monitoring of equipment condition and microclimat parameters in buildings, representation of equipment condition and controlable parameters for following technological subsystems:

    • ventilation and conditioning systems;
    • antismoke systems;
    • power supply systems;
    • lighting systems (emergency, masking, external);
    • heating, heat and hot water supply systems;
    • cooling systems;
    • cold water supply and water preparing systems;
    • sewerage systems;
    • heating systems (walks, stairs, roofs) etc.

    Aim of these systems is to:

    • provide of high-quality support for the building microclimate parameters and necessary operating modes of technological equipment;
    • quality increase and maintenance efficiency for engineering and technological equipment;
    • provide the reliability for equipment in use, to prevent the emergency conditions, and to reduce the searching, localization and liquidation times of breakdowns;
    • establish the efficient consumption modes of energy carriers, economy of power inputs.

  2. Systems main functions.

    Systems carry-out the following primary functions:

    • setting of the engineering equipment operation modes and the control parameters setpoint adjustment;
    • automatic control for all mechanisms of the engineering equipment under control (pumps, valves, dampers etc.), with representation of data on its actual condition and position on dispatching point;
    • remote control of units and single facilities of various engineering systems (air-conditioners, fans, supply and exhaust facilities, pumps, valves, dampers etc.);
    • automatic detection of the emergency conditions, taking measures on the equipment preservation in such conditions and on escape from emergency conditions;
    • automatic transfer and registration of alarms and warnings on dispatching points;
    • remote monitoring of parameters, necessary to dispatcher for efficient control of engineering equipment, and for preventing various emergency and pre-emergency situations;
    • remote control of various parameters (temperature, pressure etc.) by means of temperature and pressure controllers, controlable air dampers to provide the normal working conditions for technological equipment, and for maintenance of comfortable conditions in the rooms.

    Beside of automatic control and monitoring, the following types of control are provided:

    • local control of single units directly from power control cabinets of electric drives, selection of control mode local - - remote is made by means of switchs, placed on this cabinets;
    • local control of some valves and dampers is made through manual control panels;
    • manual control of some single units is made from dispatching point computer.

  3. Systems Structure.

    System consists of dispatching point and automation cabinets AC, where programmable controllers, that are providing control and collection of data, are placed. Automation cabinets are placed not far from equipment and carry out control through power control cabinets CC. The unitized automation and control cabinets ACC can be used instead of AC and CC. The following controllers are used in cabinets:
    Nova 106 - wireframe controller with up to 144 inputs/outputs, it can have the arbitrary set of chanels of different types;
    Nova 220 - monoblock controller with 68 inputs/outputs;
    Nova 230 - monoblock controller with 40 inputs/outputs and interface for local buses of other producer companies with Modbus, Lon, EIB and other data exchange protocols.

    Number and location of the automation cabinets is arbitrary for various buildings and depends on the building planning and on the technological equipment location only. One or more personal computers are placed in the dispatching point. Computers are supplied from the uninterruptible power supply. All programmable controllers of automation cabinets are connected to computer through data communication line - twisted-pair cable. Topology of data line has no limitation and is determined by the most economical lining conditions only. Each radial data line can be up to 4 km. long. Number of connected controllers on each line is almost unlimited. Communication line is connected to each computer through the router, connected to the computer COM port. Computers have access to all controllers of the system, and have all set of functions for system control and thus ensure the mutual reservation. Communication line provides two types of data transfer:

    • data transfer between the programmable controllers and the dispatching point computers;
    • direct data transfer between programmable controllers.

    Last way of transfer is used for simultaneous delivery of measured values for a number of controllers and for other purposes.

  4. Systems hardware.

    Controllers.

    SAUTER equipment includes a number of monoblock controllers (Nova 210, Nova 220, Nova 225, Nova 230); multicard controllers of Nova 106 series with 5 and 11 slots; series of small programable controllers (Nova Ecos); series of peripheral (field) modules.
    All controllers provide direct control of equipment independently of dispatching point computers. Therefore shutting-down or breakdown of computer would not lead to shutting-down of entire system.
    Controllers are supplyed with lithium battery, ensuring programe and data storage for 8 10 years. Besides, controllers are supplied with EPROM chips, in which after the control program debugging completion are stored necessary control parameters and microprogrames.
    For local visualization controllers can be connected to control panel with LCD and keyboard. Besides of control panel, controllers have the LED indication of digital inputs and outputs, which allows to localize quickly the causes of malfunctions or breakdowns even during breakdowns of computers.

    Automation cabinets.

    The cabinets with protection from environment grade - IP 65 or IP54 are used. Assemblage, debugging and outgoing inspection of cabinets is carryed out in production division of Research-Production Company Uniservice.
    Cabinets contain programmable controllers, communicating or grounding terminal connectors, transformer, relay elements, fastening element and DIN - strips, allowing to carry out single- and multi-level fitting inside the cabinet. All cabinet elements - from leading European companies: Schneider, ABB, Wago, Foenix and others.
    Cabinets are supplyed with the voltage control relay inside the cabinet and uninterruptible power supply, which ensure the operability of controllers during power breakdowns. This allows to keep on measurings during power breakdowns, memorize the moment of breakdown occurrence, softy shutdown operated equipment and shock-free switch them on when the power appears. Controllers have there own archives of data and events, allowing to recall the pattern of breakdown or power failure.

    Software.

    Software is based on basic program package Nova Pro of Sauter company. It includes:

    • software for the database forming and control;
    • user interface, designed in intuitively clear form for visualization of the engineering procedure parameters and there control by operator;
    • complex medium for the software development and debugging, integrated graphical medium - Case FBD for the development and debugging of the control algorithms, formed from the number of functional blocks.

    Software for the database support and control provides:

    • accumulation of the history data (trend definition) for all hardware points without limitations; number of the trend groups and number of trends in group is limited by computer resources only;
    • ability of flexible filtration of database by time and text selection criteria;
    • ability of report generation on the basis of the user defined template;
    • review of the history data in the form of diagrams and datasheets, ability of the database export into another data formats of widespread DBCS, supporting ODBC (Open DB Connectivity).

    User interface realizes the following functions:

    • data representation in the form of mnemonic diagrams with real time values of measurable parameters, controller setpoint values, various icons and other graphic objects,
    • delivery of alarms about the off-design operation modes and parameters, exceeding designed values, in form of various signalling on the screen (report in message window, marking the invalid facility by color) and passing of alarms in the database for the breakdown journal formation, as well as, on sound device and printer in real time,
    • input of control actions by means of keyboard or mouse for setpoint variation, changing of viewed mnemonic diagrams, remote manual starting and stoping of technological facilities.

    Dispatching system has means for access the control level and allows to organize a number of working places on the upper level net (for example, Ethernet 10/100 Base-T).
    Debugging and loading of the control algorithms into controllers can be performed both by service equipment, connected to controller, and by dispatching point computer.
    System architecture allows the ability to develop it step by step and to modernize it during the whole life-cycle, without stoping of the whole system main operation, including:

    • increase the number of controled parameters and equipment,
    • update the hardware environment in accordance with the element base enhancement, software update.

    Software and hardware system support is open and provides connection with other manufacturers systems by using of various protocols: Lon-Work, Modbas, Profibas, Siemens, EIB, as well as with usage of OPC servers, BACNET and others.

  5. Measures on reliability control.

    1. Quality of elements and units.

      All elements, units and materials of system have the corresponding quality certificate. In particular, all production of Sauter company corresponds to ISO 9001 standard and has Russian certificate of the GOCT R correspondence. All element base of the automation and power cabinets, including terminal connectors, transformers, relays, disconnectors, automata, contactors, fastening elements etc., are obtained from leading european producers. Computers, used in dispatching point, can be of so called industrial version.

    2. Work performance quality.

      Engineering center of Sauter company - Research-Production Company Uniservice has all necessary licenses and guarantees the execution of all work stages with high quality.

      • Research-Production Company Uniservice is able to perform the working project of automation and dispatching system on one's own or to give the consultation support for other design establishments, executing designing, free of charge. All Research-Production Company Uniservice projects are performed on the Autocad package basis and have clear graphics and electronic copys.
      • Installation work quality corresponds to Russian building norms and regulations and is ensured by usage of qualified staff, professional instrument, quality control on all stages of installation. Research-Production Company Uniservice carries out the assembling and testing of cabinets on its own production plant.

    3. Safety factor assurance.

      At the system design stage, attention is given to securing of correct safety factor for equipment and materials:

      • Reserve of the executive components capacity and productivity: fans, pumps and others;
      • Reserve for the current-carrying elements load: cables, transformers, relay etc.;
      • Correct seting of protections and of the automata operation thresholds, thermoswitch etc.;
      • Installation of freezing protections for calorifers of ventilation plants;
      • Reserve for operating pressure and pressure difference on control valves and others.

    4. Decentralization of management.

      The decentralized management concept is realized in system:

      1. Programmable controllers of system realize the control process independently, unassisted by computers. Breakdown of computers or communication bus between the computers and controllers would not lead to system stoping. The information obtaining and the setpoints alteration would be embarrassed only. If all computers are inoperable the information obtaining and the setpoints alteration (if it is necessary) can be accomplished by means of local control panels of controllers
      2. Number and functions of controllers is also choosen from the terms of decentralization. One controller breakdown should not lead to stoping of a number of technological plants.
      3. A number of control types is realized in the system:
        • Total automatic control;
        • Remote manual control of executive devices from computers;
        • Remote manual control of executive devices from the controllers control panels;
        • Remote or local manual control from manual control panels, placed in automation cabinets in served rooms and immediately near control valves;
        • Direct manual movement of the control valve stick by means of electrical operating control, installed inside of the valve drive;
        • Direct manual movement of control valve stick by means of hand-driven levers, installed on the valve drive.

    5. Reservation.

      1. A number (two or more) of computers is placed on upper level of system. Each of them has access to all of system controllers, and can accomplish the mutual reservation. While normal equipment operation, the different computers can be used to present the information about different processing equipment, or about different processes.
      2. Number and functions of controllers is choosen in such way, that breakdown of one controller would not lead to stoping of main or reserve processing equipment.
      3. Mutual doubling of controllers can be used for the building vitally important units control (power and heat supply). In this case controllers can be connected to the same or to the different lines of connection with computers. Individual computers can be used for the building power supply units
      4. Communication line reservation. The reserve flow lines of twisted-pair type can be putted on the montage stage, in the same or different cabels.
      5. Controller channels reservation. Number of channels in controllers is choosen from the terms of 10 - 20% reservation for information and control channels. In the case of breakdown of one or number of channels, reserve channels can be used. Most of controllers channnels are protected by galvanic detachment elements. Therefore power cabinets breakdowns rarely lead to controllers channels breakdowns.

    6. Processing equipment working conditions checkout.

      System monitors and controls the temperature in especially important rooms: on transformer substations, in rooms with uninterrupted power sources, in server rooms etc.

    7. Maintainance quality.

      1. Research-Production Company Uniservice provides necessary training of maintenance staff. First training is carryed out on the site during starting-up and adjustment or immediately after starting-up and adjustment. Second, profound training can be carryed out in Research-Production Company Uniservice.
      2. Various access level passwords are settled on computers in the system.
      3. For especially important objects, the reserve equipment for most important subsystems is delivered along with main equipment.

    8. Software methods.

      The following software reliability methods are used:

      1. Continuous flow line and controller opearbility testing.
      2. Sending of warning and alarming signals to staff (sound, on the screen of computer and on printer). Breakdown journalizing.
      3. The diagrams representation displays to staff the control processes, power supply parameters, microclimat parameters inside rooms.
      4. Journalizing of the device operating time.
      5. Automatic response to the various breakdown types: executive device breakdown, exceeding of settled control limits. System is provided for the reaction to maintain the settled parameters. In case of impossibility to do that, system stops the equipment and sends the breakdown message.
      6. In case of breakdown in power supply circuits, the system is programmed to stop the equipment and softly start it up after restoration of supply.

    Truly yours, Directorate of Research-Production Company Uniservice,
    Engineering Center of SAUTER company.


 

About the company Direction of activity Production and services Catalogue of equipment SAUTER, Jola New equipment,reports,exhibitions,seminars,presentations Map of site Contacts, partners Demonstration objects top of page

© UNISERVICE Co. Ltd.
e-mail: info@uniservice.ru

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